News International News-International
Offline programming of blasting processes
Blastman has recently revised the previously available offline programming tool. The result is the recently launched offline programming software ‘Blastman Studio’, which optimally supports the latest generation of the company’s blast cleaning robots. The new development is a step towards Industry 4.0 for automated blasting.
The main benefits of the new software are optimization of the production cycle, customized blast programs, efficiency throughout the surface treatment process and a proactive approach to blast cleaning requirements. A major difference between the new ‘Blastman Studio’ and the old offline programming software is the improved user-friendliness. The user interface now allows easy navigation and is therefore easy to learn even for users with little computer knowledge. In addition, the experts have added new functions to the program based on years of experience working with their own customers. With the offline programming tool, customers can start programming their workpieces even before they go into production. All they need is the software and a 3D-model of the individual workpiece, and the programs for the blasting process can be created in advance. This saves time and money and helps to optimize the surface treatment process.
The software offers a variety of possible applications such as visual coverage for blasting patterns of nozzles, oscillation angle and blasting distance. In addition, there are a number of functions that support programming, such as copy/paste, mirroring, sub-programming, collision detection and customizable keyboard shortcuts. An important function is checking the simulation results with one`s own computer. Once programming is complete, the results can be quickly checked using an accelerated simulation. If corrections are required, it is possible to change the simulation at any program point or path. The simulation can also be started at any point within the program.
One of the most important questions regarding any programming tool are the requirements for personnel and hardware. According to the manufacturer, ‘Blastman Studio’ only requires a robot, a simple laptop, 3D- models of the workpiece (e.g. step file) and enthusiastic employees. The blasting system manufacturer has found that former manual blasters are often the best choice for using the offline programming tool. Users only need basic computer skills and employees who have worked in blasting environments have important process knowledge that can be used to create optimized programs. Before the software is applied, the system specialists train the staff on site and create customer-specific 3D-cells based on the individual blasting chambers. It can be beneficial to start training before a new robot is installed, as this prepares the customer for a proactive approach to future programming requirements. However, customer support specialists are also available afterwards if workpieces are more complex to program and hence support is required. In addition, the latest updates to the software are always available to users.
In the future, it is planned that “Blastman Studio” will also include automatic programming. This can significantly reduce the time required to create the blasting programs, as the software does most of the work. After automatic programming, the person in charge will only have to check whether minor corrections are required. This upcoming major upgrade brings the new software even further into the Industry 4.0 environment.
Further Information: www.blastman.com